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  • 1.
    Tablet-Punch
  • 2.
    Tablet-Die

Tablet-Punch Gauging systems

We offer 3 gauging system configurations, as below:

Concentricity, Diameter & Total Length Measurement Fixture:


The Punch is loaded on the Fixture with its Body Diameter resting on a V-Block & its Head resting against a stopper. The Operator activates a Foot-Switch. This is the Measurement Cycle start. For Concentricity measurement, the Punch is rotated on the V-Block to collect data for the circumference of its Head & punch Tip.

Capsule Fixture:


This is used for measurement of Oval Diameters.

Cup Depth Measurement Fixture:


Cup Depth Measurement is done by loading the Punch on the Gauge & then clamping it with a Toggle-Clamp.


Tablet Punch

We offer Turn-Key gauging systems for Tablet-Punch & Tablet-Die Inspection

Tablet-Punch Gauging systems

Thus, the Parameters measured by the above three configurations are:

# Parameters of the Tablet-Punch Punch-Gauging System / Fixture Number
1 Total length 1
2 Round Tip-Diameter, and Minor Tip-Diameter for Oval shape 1
3 Body Diameter at 2 locations 1
4 Tip concentricity w.r.t. Body Diameter 1
5 Head Diameter 1
6 Working length 1
7 Major Diameter for Oval shape 2
8 Cup Depth 3

Tablet-Die Gauging systems

We offer 3 gauging system configurations, as below:

Concentricity, Diameter & Total Length Measurement Fixture:


The Die is loaded in a Mandrel Guide. The Operator then activates a Foot-Switch to start the Measurement Cycle. For measuring Concentricity, the Die is rotated. Data is collected for the Inner Diameter, Outer Diameter, and the Concentricity.

Capsule Fixture:


This is used for measurement of Oval, and Oblong Diameters.

Cup Depth Measurement Fixture:


Cup-Depth Measurement is done by loading the Die on a V-Block along the Die’s Thickness.


Tablet Die

Tablet-Die Gauging systems

Thus, the Parameters measured by the above three configurations are:

# Parameters of the Tablet-Die Die-Gauging System / Fixture Number
1 Die Outer-Diameter 1
2 Die Inner-Diameter (range 6 mm to ~24 mm) 1
3 Die Concentricity (Inner-Diameter /Outer-Diameter) 1
4 Inner-Diameter & Outer-Diameter Taper 1
5 Major-Diameter for Oval Shape 2
6 Die Thickness 3
7 Parallelism 3

Parts and their functionality

1. Gauging System (not limited to):
  • Horizontal Gauge to check Diameter, Concentricity.
  • Calibrated component for use as a Setting master. Customer to provide the Setting Master for each Variant.
2. KurtSPC Data Acquisition System:
  • USB Base Interface + KurtSPC Gauging Software.
  • USB LVDT Interface, with Foot Switch.
  • LVDT Probes.
3. Gauge Table:
  • Factory Hardened Gauge Table unit with Industrial Panel PC, UPS, and voltage Stabilizer.

Report Application and Typical Report

ADVANTAGES

Advantages of our Compression Tooling Gauging Systems

Ensure accurate inspections & reduce cycle times

An Easy & Well-defined Inspection Cycle is available for our Punch & Die Gauging systems. Part Loading, Data Collection & Unloading are the only tasks to be performed by the Operator. Once the Data is stored, the Gauging system generates all relevant Reports. It takes less than 10 seconds to check one Punch or Die.

Decrease downtime & maintenance cost

An automated approach eliminates the need for traditional time-consuming, inaccurate, and costly inspection procedures. It also prevents press downtime during inspection, and also the critical dimensions are automatically recorded.

Improve product quality

Gauge Least Count is 0.1 µm. The Repeatability is < 1 µm. This ensures that Dimensions with close Tolerances can be checked with a very high accuracy. Also, the Operator influence on measurement cycle becomes negligible, resulting in an overall improved Quality of Compression Tooling.

Tool matching report

Matching the longest length of upper Punch with the shortest length of lower Punch, can be used to minimize the deviation of tablet thickness and hardness. The Average working length of Combined Upper/Lower Punches can be made constant across Press Stations on a Turret.

OTHER COMPONANTS

Multi Gauging Stations are often used with Part Specific Fixtures to measure multiple parameters.