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1. Outer Diameter :
2. Inner Diameter
5. Thread Verification
6. Other :
f. Typical Manufacturing Cycle Time :
h. Typical change-over Time ( minimum )
i. Typical change-over Frequency
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We offer 3 gauging system configurations, as below:
The Punch is loaded on the Fixture with its Body Diameter resting on a V-Block & its Head resting against a stopper. The Operator activates a Foot-Switch. This is the Measurement Cycle start. For Concentricity measurement, the Punch is rotated on the V-Block to collect data for the circumference of its Head & punch Tip.
This is used for measurement of Oval Diameters.
Cup Depth Measurement is done by loading the Punch on the Gauge & then clamping it with a Toggle-Clamp.
We offer Turn-Key gauging systems for Tablet-Punch & Tablet-Die Inspection
Thus, the Parameters measured by the above three configurations are:
The Die is loaded in a Mandrel Guide. The Operator then activates a Foot-Switch to start the Measurement Cycle. For measuring Concentricity, the Die is rotated. Data is collected for the Inner Diameter, Outer Diameter, and the Concentricity.
This is used for measurement of Oval, and Oblong Diameters.
Cup-Depth Measurement is done by loading the Die on a V-Block along the Die’s Thickness.
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Advantages of our Compression Tooling Gauging Systems
An Easy & Well-defined Inspection Cycle is available for our Punch & Die Gauging systems. Part Loading, Data Collection & Unloading are the only tasks to be performed by the Operator. Once the Data is stored, the Gauging system generates all relevant Reports. It takes less than 10 seconds to check one Punch or Die.
An automated approach eliminates the need for traditional time-consuming, inaccurate, and costly inspection procedures. It also prevents press downtime during inspection, and also the critical dimensions are automatically recorded.
Gauge Least Count is 0.1 µm. The Repeatability is < 1 µm. This ensures that Dimensions with close Tolerances can be checked with a very high accuracy. Also, the Operator influence on measurement cycle becomes negligible, resulting in an overall improved Quality of Compression Tooling.
Matching the longest length of upper Punch with the shortest length of lower Punch, can be used to minimize the deviation of tablet thickness and hardness. The Average working length of Combined Upper/Lower Punches can be made constant across Press Stations on a Turret.
Multi Gauging Stations are often used with Part Specific Fixtures to measure multiple parameters.