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Dimensions (Linear / Form) Inspection (Gauging) Systems
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Gauging Stations are extension of Manufacturing lines located at END OF LINE (EOL), To eliminateexcess part movement.

Cycle times are generally ½ ~ ⅓ of the machining time. This also gives ample time for the operator to load & unload parts from the gauge. In Process Gauging stations provide REAL TIME feedback CNC Controller for auto-correction.

Inspection for “LinearDimensions” such as External/Internal diameters, Ovality, Length& “Form Dimensions” such as, Dowel Positions, Straightness, Perpendicularity, Cylindricity, Run-out w.r.t Datums. Multi-gauging systems are designed to measuresmultiple dimensions simultaneously accurately. Setting Master with NABL traceability ensures co-relation of measurements across various inspection methods. Measurements are displayed in Green / Red / Yellow text along with an audio-visual signal

INCOMING / SAMPLE INSPECTION STATION

SPC Workbench suitable at Incoming Inspection at Inward Store or Sample Inspection on Manufacturing Line Consist of,

  • Digimatic Instruments with SPC Output cable
  • KurtSPC software & Interface to connect Digimatic Instrument for direct data transfer
  • Industrial PC & Panel mounted on Fabricated Table

Typical Benefits & Features

  • SPC Reports with Control Charts & Histogram
  • Pre-dispatch Inspection Reports
  • Real time alarms with Cp/Cpk & Pp/Ppk trends

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IN-PROCESS INSPECTION STATION

In-Process Inspection Station works in sync with Manufacturing Process linked with CNC Machine controller for Tool Offset Correction Consist of,

  • Mechanical Fixture to locate Part on desired datums
  • Measuring Heads with Interface , KurtSPC software, Feed back system on Serial, Ethernet ports
  • Industrial PC & Panel mounted on Fabricated Table

Typical Benefits & Features

  • 100% Inspection of Parameters identified in Operation / Process document
  • Automatic CNC Machine feedback for correction in Tool Offset, protecting tool life
  • Typical Inspction Cycle is 1/2 or 1/3 of Manufacturing cycle time

Part Loading / Unloading options - Manual, Automatic

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FINAL INSPECTION STATION

Final Inspection Station works ensure all Citical to Quality CTQ's parameters Consist of,

  • Mechanical Fixture to locate Part on desired datums
  • Measuring Heads with Interface , KurtSPC software, Feed back system on Serial, Ethernet ports
  • Ink , Laser Marking Systems for Good / Bad Parts
  • Automation Electronics such as Servo / Stepper drives, PLC / HMI, Pneumatic / Hudraulic systems, Industrial PC & Panel mounted on Fabricated Table

Typical Benefits & Features

  • 100% Inspection of Parameters request by Internal / External Customers
  • Typical Inspction Cycle time is based on average production per shift / day

Part Loading / Unloading options - Manual, Automatic

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